模具水路清洗機(jī)：高光無(wú)痕注塑模具的規(guī)劃制作標(biāo)準(zhǔn)-東莞市藍(lán)冰環(huán)?？萍加邢薰?/title> <meta name="keywords" content="模具水路清洗機(jī),模具油路清洗機(jī),模具管路清洗機(jī)" /> <meta name="description" content="模具水路清洗機(jī)：高光無(wú)痕注塑模具的規(guī)劃制作標(biāo)準(zhǔn)　　高光無(wú)痕注塑模具規(guī)劃制作標(biāo)準(zhǔn)　　一、高光無(wú)痕注塑的原理　　1、模具成型對(duì)溫度要求較高（一般為90℃-130℃左右），在注塑轉(zhuǎn)入保壓后改用冷卻水，使模具溫度降至60-70℃。較高的模溫下保壓成..." /> <link rel="stylesheet" type="text/css" href="http://www.laurencehelie.com/template/default/style/base.css?9.2" /> <link rel="stylesheet" type="text/css" href="http://www.laurencehelie.com/template/default/style/model.css?9.2" /> <link rel="stylesheet" type="text/css" href="http://www.laurencehelie.com/template/default/style/main.css?9.2" /> <link rel="stylesheet" type="text/css" href="http://www.laurencehelie.com/template/default/style/lightbox.css?9.2" /> <script src="http://www.laurencehelie.com/template/default/js/jquery-1.8.3.min.js?9.2"></script> <script 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發(fā)布日期：<span>2018-05-11</span> 作者：<span></span> 點(diǎn)擊：<span><script src="http://www.laurencehelie.com/data/include/newshits.php?id=376"></script></span> </h3> <div id="86sjwuxg" class="share">  <div id="86sjwuxg" class="bdsharebuttonbox"> <a href="#" class="bds_more" data-cmd="more"></a> <a href="#" class="bds_qzone" data-cmd="qzone"></a> <a href="#" class="bds_tsina" data-cmd="tsina"></a> <a href="#" class="bds_tqq" data-cmd="tqq"></a> <a href="#" class="bds_renren" data-cmd="renren"></a> <a href="#" class="bds_weixin" data-cmd="weixin"></a> </div> <script> window._bd_share_config={"common":{"bdSnsKey":{},"bdText":"","bdMini":"2","bdPic":"","bdStyle":"0","bdSize":"16"},"share":{},"image":{"viewList":["qzone","tsina","tqq","renren","weixin"],"viewText":"分享到：","viewSize":"16"},"selectShare":{"bdContainerClass":null,"bdSelectMiniList":["qzone","tsina","tqq","renren","weixin"]}};with(document)0[(getElementsByTagName('head')[0]||body).appendChild(createElement('script')).src='http://bdimg.share.baidu.com/static/api/js/share.js?v=89860593.js?cdnversion='+~(-new Date()/36e5)]; </script>  </div> </div> <div id="86sjwuxg" class="content"><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";"><a href='http://www.laurencehelie.com/' target='_blank' class='key_tag'><font color=#136ec2><strong>模具水路清洗機(jī)</strong></font></a>：高光無(wú)痕注塑模具的規(guī)劃制作標(biāo)準(zhǔn)</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　高光無(wú)痕注塑模具規(guī)劃制作標(biāo)準(zhǔn)</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　一、高光無(wú)痕注塑的原理</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　1、模具成型對(duì)溫度要求較高（一般為90℃-130℃左右），在注塑轉(zhuǎn)入保壓后改用冷卻水，使模具溫度降至60-70℃。較高的模溫下保壓成型有利于消除熔接線、流痕、產(chǎn)品內(nèi)應(yīng)力等缺點(diǎn)。因而模具在作業(yè)時(shí)需進(jìn)行加熱處理，為了避免熱量丟失，一般都會(huì)在定模側(cè)加隔熱板。</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　2、模腔外表極度亮光（一般為鏡面2級(jí)或更高）。高光模具生產(chǎn)出的產(chǎn)品能夠直接用于裝機(jī)（裝配），無(wú)需做任何外表處理。因而它對(duì)模具鋼材及塑膠資料的要求都很高。</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　3、暖流道體系的熱噴咀較多，每個(gè)熱噴咀有必要帶封針且有獨(dú)立的氣道，經(jīng)過(guò)電磁閥及時(shí)刻繼電器等進(jìn)行獨(dú)自操控，完成分時(shí)進(jìn)膠，然后到達(dá)操控乃至消除熔接痕的意圖，操控辦法雜亂。</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　4、模具加熱的辦法一般有蒸氣和高溫過(guò)熱水加熱。蒸氣（高溫過(guò)熱水）加熱辦法是經(jīng)過(guò)特定的溫控機(jī)在注塑過(guò)程中給模具輸入蒸氣（高溫過(guò)熱水），然后使模具快速升溫；在注塑完后用冷水冷卻模具，使模具快速降(圖為高光成型過(guò)熱水模具溫度操控機(jī))</span></p><p><img src="/data/upload/image/20170405/1491374825763850.jpg" alt="模具水路清洗機(jī)" width="350" height="475" border="0" vspace="0" title="模具水路清洗機(jī)" style="width: 350px; height: 475px;"/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　二、模具資料</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　1、高光要求資料主張選用CEANA1（日本）；</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　CEANA1本身具備42度也不需求淬火處理（主張用此鋼材，因不影響后續(xù)加工或改動(dòng)）；</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　2、德國(guó)葛利茲品牌中也有不錯(cuò)的選擇；CPM40/GEST80</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　三、<a href="http://www.laurencehelie.com" target="_blank" title="模具水路清洗機(jī)" style="color: rgb(31, 73, 125); text-decoration: underline;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei"; color: rgb(31, 73, 125);"><strong>模具水路清洗機(jī)</strong></span></a>規(guī)劃</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　1、水道選用6-8mm巨細(xì)的孔徑；水嘴用1/8或3/8的牙（模具側(cè)），另一側(cè)用3/4英制螺紋（舊式接法）；管件資料用不銹鋼管；現(xiàn)在咱們改成一進(jìn)一出，分流口最好是做在模具內(nèi)，接口選用能徑用DN25（表里喇叭**接）銜接，這樣熱能損耗少，**便利、接口便利。</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　2、水道一側(cè)離產(chǎn)品面一般選用6-8mm；選大了對(duì)模具升溫時(shí)刻有影響，選小了對(duì)模具的強(qiáng)度有影響。水道平行產(chǎn)品面需求平均勻排布（原質(zhì)中心15mm等距離散布）熱電偶應(yīng)規(guī)劃在兩水道中間，深度在50mm以上，最大不超曩昔100mm，視模具定結(jié)構(gòu)而靈敏掌握。每套模具PT100是一配一的，堅(jiān)持它的準(zhǔn)確度，有必要把它插到模具型腔模仁內(nèi)，并加以固定。用引線連到模具外側(cè)，再銜接到溫控機(jī)插座上。</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　3、模具水道接頭有必要規(guī)劃在模具上下側(cè)端或后側(cè)端；操作側(cè)（站人一側(cè)）不允許有水道進(jìn)出口或水管排布，避免管子決裂湯傷生產(chǎn)人員。牢記！</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　4、模具進(jìn)出水嘴處選用分流板規(guī)劃，水熱模具溫控機(jī)體系只需一進(jìn)一出接口，以削減過(guò)多的水管銜接，削減熱能不必要的損耗；且到達(dá)**與節(jié)能的意圖。且波紋管外表用隔熱膠帶環(huán)繞，起到保溫與**的作用。</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　5、模具的施工孔洞（不要的孔洞），要用堵頭阻塞，保證不漏氣漏水，辦法是先用銅堵，然后再用錐度喉牙加耐高溫膠密封；高光模具對(duì)冷卻水道的排布比較考究（冷熱水模具水道是共用的），好的水道排布不僅能夠大大提高注塑功率，而且在改進(jìn)產(chǎn)品質(zhì)量方面也起到重要作用。高光模具的水道不僅要均勻而且有必要要充沛（要有滿足的數(shù)量）。這樣對(duì)模具升溫就很快；一起，選用加長(zhǎng)水管直接將模芯運(yùn)水引出而不選用密封圈，這樣可避免模具長(zhǎng)期在高溫下作業(yè)，致使密封圈老化，也可下降許多模具的修理成本。值的一提的是，高光模具的運(yùn)水管有必要選用耐高溫資料（250℃）波紋管。高壓1.6Mpa的波紋管，以避免高溫高壓下水管爆裂。關(guān)于圓型產(chǎn)品選用環(huán)形運(yùn)水；關(guān)于長(zhǎng)條形產(chǎn)品選用平行運(yùn)水水道。關(guān)于高度落差大的產(chǎn)品選用水井方法；關(guān)于異形產(chǎn)品選用與產(chǎn)品外型一至的三維運(yùn)水辦法。</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　四、模具隔熱體系</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　1、模具定模鑲芯或動(dòng)模鑲芯四面要做到掏空處理；?？蚺c鑲芯要有一定的間隙（視模具資料的熱脹大系數(shù)，單面1mm）。避免模框脹大，以削減模芯于模框的接觸面，做到使熱能損耗最小化；模芯與模框的斷定選用斜契式或中心定位等其它相似辦法，前端選用隔熱作用顯著的粉塵樹(shù)脂或其它資料（如石棉板）。</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　2、模框與鑲芯的具體結(jié)構(gòu)，?？虻睦鋮s水非常重要，為避免模仁中的熱能傳至?？颍诮咏鼘?dǎo)柱位置，上下排布一圈運(yùn)水。</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　3、導(dǎo)套運(yùn)動(dòng)部位盡可能選用石墨資料或許把導(dǎo)柱前端避空處理，合作處只需保證25mm長(zhǎng)度就滿足了；</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　五、模具澆口規(guī)劃</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　模具澆口規(guī)劃要盡可能地削減熔接痕，并有利于排氣及削減剪切。對(duì)選用水加熱溫控機(jī)的模具，澆口尺寸要開(kāi)得大一些而且盡量選用大澆口進(jìn)膠，在不影響產(chǎn)品機(jī)能及成型功率下，澆口應(yīng)盡量縮短其長(zhǎng)度、深度、寬度。若澆口過(guò)小，則易造成充填缺乏（短射）、縮短凹陷、熔接線等外觀上的缺點(diǎn)，且成型縮短會(huì)增大。若澆口過(guò)大，則澆口周?chē)l(fā)生過(guò)乖的剩余應(yīng)力，導(dǎo)致產(chǎn)口變形或決裂，且澆口的去除加工困難等。最好選用一個(gè)澆口，除非活動(dòng)比超越實(shí)踐的極限。樹(shù)脂的活動(dòng)長(zhǎng)度曲線圖，將會(huì)提供在某一斷定的成型條件下資料的活動(dòng)長(zhǎng)度。多個(gè)澆口常常發(fā)生熔接線與熔接痕。除了長(zhǎng)、窄的產(chǎn)品，選用單澆口將會(huì)保證更共同的資料、溫度、保壓散布，以便更好的合作的作用。</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　六、模具排氣；盡可能的在產(chǎn)品周?chē)喔?0mm為一段，均勻散布開(kāi)排氣槽，深度為0.15mm；產(chǎn)品中間貼面也需求排氣規(guī)劃；</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　七、模具的分型面合作；由于高光模具的溫度凹凸有很大的落差，所以貼面合作要求較高，一起要削減貼面的面積，分型面四周有10mm合作就夠了</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　八、高光模具對(duì)產(chǎn)品的要求</span></p><p><br/></p><p style="line-height: 1.75em;"><span style="font-size: 14px; font-family: 微軟雅黑, "Microsoft YaHei";">　　高光模具對(duì)產(chǎn)品結(jié)構(gòu)要求很?chē)?yán)厲，越亮光的產(chǎn)品對(duì)光的折射作用越靈敏，外表稍有缺點(diǎn)很快就會(huì)被發(fā)現(xiàn)，因而怎么處理縮水問(wèn)題是高光產(chǎn)品的首要問(wèn)題。一般的產(chǎn)品筋位厚度不超越主體膠位厚度的0.6mm倍便不縮水，或許說(shuō)縮水較小不易被發(fā)現(xiàn)，可忽略不計(jì)。但對(duì)高光產(chǎn)品而言，這樣的要求遠(yuǎn)遠(yuǎn)不夠，還需將產(chǎn)品筋位的厚度減小到不超越主體膠位厚度的1倍，關(guān)于螺絲柱位還有必要做火山口式斜結(jié)構(gòu)。</span></p><p><br/></p></div> <h3 class="tag">相關(guān)標(biāo)簽：<a href="http://www.laurencehelie.com/tag/%E6%A8%A1%E5%85%B7%E6%B0%B4%E8%B7%AF%E6%B8%85%E6%B4%97%E6%9C%BA">模具水路清洗機(jī)</a>,<a href="http://www.laurencehelie.com/tag/%E6%A8%A1%E5%85%B7%E6%B2%B9%E8%B7%AF%E6%B8%85%E6%B4%97%E6%9C%BA">模具油路清洗機(jī)</a>,<a href="http://www.laurencehelie.com/tag/%E6%A8%A1%E5%85%B7%E7%AE%A1%E8%B7%AF%E6%B8%85%E6%B4%97%E6%9C%BA">模具管路清洗機(jī)</a> </h3> <div id="86sjwuxg" class="page">上一篇：<a 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